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Damage Analysis of Service Exposed Reformer Tubes in Petrochemical Industries

IR@NML: CSIR-National Metallurgical Laboratory, Jamshedpur

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Title Damage Analysis of Service Exposed Reformer Tubes in Petrochemical Industries
 
Creator Raj, A
Goswami, B
Kumar, S B
Krishna, G
Roy, Nilima
Ray, Ashok K
 
Subject Materials Science
 
Description Accelerated creep or stress rupture data is used for remaining life assessment for life management studies of elevated temperature components, e.g. for reformer tubes where packed nickel catalysts are used for synthesis of hydrogen, ammonia etc. This research has become a regular task because of large range of time for failure (3 to 15 years) compared to designed life (11.4 years or 100,000 hours) and huge loss associated to damage, production and safety hazards. Utilization of appropriate inspection during plant shut down has been strategic short term life assessment. Tests have been typically done by high temperature mechanical properties, microstructure analysis and accelerated creep. Inspection of micro-cracks, hot spot formation, carburization/metal dusting for inner wall and oxidation, tube diameter increment for outer wall inspection have been traditional symptoms of expiry of tubes after service exposure. Aim of this review has been to study damage analysis of reformer tube in response to so wide time frame for failures and accidents involved, even after stipulation of designed time schedules.
 
Publisher DE Gruyter
 
Date 2014
 
Type Article
PeerReviewed
 
Format application/pdf
 
Identifier http://eprints.nmlindia.org/6975/1/2014-A-Raj-2-Hightemp.pdf
Raj, A and Goswami, B and Kumar, S B and Krishna, G and Roy, Nilima and Ray, Ashok K (2014) Damage Analysis of Service Exposed Reformer Tubes in Petrochemical Industries. High Temperature Materials and Processes, 33(3) (IF-0.356). pp. 201-216.
 
Relation http://eprints.nmlindia.org/6975
http://eprints.nmlindia.org/6975/