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Directed energy deposition (DED) additive manufacturing: Physical characteristics, defects, challenges and applications

IR@CGCRI: CSIR-Central Glass and Ceramic Research Institute, Kolkata

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Title Directed energy deposition (DED) additive manufacturing: Physical characteristics, defects, challenges and applications
 
Creator Svetlizky, David
Das, Mitun
Zheng, Baolong
Vyatskikh, Alexandra L
Bose, Susmita
Bandyopadhyay, Amit
Schoenung, Julie M
Lavernia, Enrique J
Eliaz, Noam
 
Subject Engineering Materials
 
Description Directed energy deposition (DED) is a branch of additive manufacturing (AM) processes in which a feedstock material in the form of powder or wire is delivered to a substrate on which an energy source such as laser beam, electron beam, or plasma/electric arc is simultaneously focused, thus forming a small melt pool and continuously depositing material, layer by layer. DED has several unique advantages compared to other AM processes, such as site-specific deposition and repair, alloy design, and three-dimensional printing of complex shapes. Herein, recent advances as well as the main aspects governing laser-material interactions during the DED process, melt pool thermal behavior, advanced in situ monitoring, and interaction mechanisms are critically reviewed. The most critical processing variables and their influence on the deposited material properties, along with defect formation mechanisms and characterization techniques, are also identified and discussed. An overview of high-end applications, current challenges associated with DED processing, and a critical outlook of the technology are presented.
 
Publisher Elsevier
 
Date 2021-10
 
Type Article
PeerReviewed
 
Format application/pdf
 
Identifier http://cgcri.csircentral.net/5364/1/mitun%20das.pdf
Svetlizky, David and Das, Mitun and Zheng, Baolong and Vyatskikh, Alexandra L and Bose, Susmita and Bandyopadhyay, Amit and Schoenung, Julie M and Lavernia, Enrique J and Eliaz, Noam (2021) Directed energy deposition (DED) additive manufacturing: Physical characteristics, defects, challenges and applications. Materials Today, 49. pp. 271-295. ISSN 1369-7021
 
Relation https://www.sciencedirect.com/science/article/pii/S1369702121001139
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